Vibrations are inevitable in any pipe, industrial or domestic. It is an unnecessary byproduct and often leads to the breakage or bursting of pipes, equipment misalignment, and more. Continuous vibration leads to loosening of the fasteners and flange leakage. As the pipes vibrate violently, the joints start to crack, which leads to production loss, repairs, and even shutdowns. Hence, ways to dampen the vibration become a necessary part of the installation and design process.
How Flexible Connectors Control Vibrations?
Completely controlling vibrations is not possible, but the most important way to mitigate it is by using flexible connectors. These axial movement compensators make use of various kinds of metal bellows expansion joints, which minimize the amount of vibrations transmitted to the pipes. These flexible pipeline joints are often made of other materials like rubber or braided flexible ones. Metal ones are by far the best among the connectors. These absorb the vibration of the lateral, axial, and angular movements that are made between the piping, pump, or compressor nozzle. The vibration is introduced mostly by the non-rotating parts mostly and the flexible connectors can absorb it better.
How did these come about?
The history of flexible connectors is as fascinating as the product itself. Even ancient engineering had traces of flexible joints. These were then made of leather or wood, which allowed basic movement in certain important parts of the infrastructure. Over time, with the discovery of metal and its many qualities, metal couplings began to be made by blacksmiths. However, with the Industrial Revolution and the launch of the steam engine, a path was made for the metal expansion joints.
With the turn of the 20th century, joints made of rubber and other materials came into the market. Gradually, better design and materials made their way, and the modern-day flexible joint designs started. The best metal bellows expansion joints can withstand high temperatures and pressure. They have become an indispensable part of many industries, including oil and gas, aerospace, automotive, HVAC, chemical processing, and more.
How Else Can Vibration Be Managed?
Flexible connectors are not only effective for piping systems that emit a lot of vibration.
- Pipe support is also equally important. Their configuration remains highly effective in piping system which are vibration-sensitive. Different kinds of isolation pads, rubber padded clamps, and spring hangers are used for the purpose.
- Smaller solutions are offered by insulating gaskets and dampening pads. Their micro apertures prevent much of the noise frequency and vibration from passing through.
Conclusion
Vibration mitigation is an important part of any industrial plant. Through other methods are available, flexible connectors emerge as the oldest and most effective. If you want to buy the best industry-grade flexible bellows connectors, then call Flexpert Bellows.